Gas Absorption at Liquid Surface

Introduction

Physical and chemical gas absorption are an important separation processes and widely employed in various industries. Gas absorption is used to either separate undesirable components from a gas or for manufacturing purposes of chemicals.

This example reproduces a gas absorption model [1]. The absorption process takes place in the gas-liquid interface section shown below in gray:

A gas is exposed to a fully developed laminar flow. The gas flows either co-currently or counter-currently with respect to the flowing liquid. The above image displays the co-current case. The solute in the gas flow is absorbed and removed by the liquid flow beneath it, and mass transfer of the solute takes place from the gaseous to the liquid phase. The time of contact between solute and liquid is long enough to presume a parabolic velocity profile. Steady state conditions are assumed to prevail. In the post-processing section we will compare the absorption effectiveness between the co-current case and the counter-current case.

Load the finite element package.

Domain

To model the interphase mass transfer, we will define a thin interphase region between the gas and liquid flow, which will allow us to enforce an equilibrium condition (1) specified below via coupled fictitious mass sources and handle the discontinuous concentration of the solute between two different phases.

Here we set the thickness of the interphase region to be of the height of the domain. Note that if is set too small numerical instability may occur around the interface.

Specify parameters of the geometry.

Mesh Generation

We start be generating a boundary ElementMesh that accounts for the different material regions and the interface region. On the boundary we specify markers that will be used later to set up boundary conditions for to co-current and counter-current case.

Create a boundary ElementMesh with boundary markers.
Set a boundary Association for the boundary markers.

To accurately model the mass transfer between the gas and liquid phases, the interphase region should be finely meshed. For clarity we add the material regions as an Association.

Create a full ElementMesh with internal markers of the gas, liquid and interphase regions.
Inspect the generated ElementMesh displayed with different colors for the three regions.

Mass Transport Model

A separate mass balance equation is used to describe the species concentration in the gas and liquid phases:

Here and are the concentration of solute dissolved in the gas phase and liquid phase. To model the mass transfer between the two phases we add coupling mass source terms and in the governing mass balance equation (2), leading to:

The above equations pose a system of 2 equations with each 3 material regions.

Define a vector valued mass transport model.

The diffusion coefficients of the solute in the gas and in the liquid phases are given by and respectively. Note that and are only active within the interphase region as well as their own phase.

Specify the diffusivity of the solute in the gas and liquid phases.

Next, we specify the fluid flow velocities . The flow velocities are only active in their respective sub-regions. The gaseous flow velocity will initially be in the same direction as the liquid flow velocity .

Setup the fluid flow velocities.

To model the mass transfer between two phases we add the coupling mass source terms and in the governing mass balance equation (3), leading to:

Here and are set at so that the equilibrium condition (4): can be enforced at the interface.

In the equation is the interphase mass transfer coefficient, and is a switch that turns on within the interphase region and off otherwise.

Set a factor to switch on within the interphase region.

Based on the two-resistance theory, the equilibrium at the interface is considered to be reached instantaneously and maintained at all times. This condition can be modeled by setting the mass transfer coefficient to be infinitely large. In practice, we can choose to be greater than the species diffusivity and ) by several orders of magnitude.

Set a large value of to model an instantaneous mass transfer across the interphase region.

At the interface of two phases the concentration and may be discontinuous. The ratio is known as the equilibrium distribution coefficient .

The coefficient depends on pressure, temperature and the chemical properties of the transported species and the media of both phases. The value can be determined by experimental measurement [2]. In this example the equilibrium coefficient is given by .

Specify the equilibrium coefficient at the interface.
Specify the coupling mass sources.

Due to mass conservation, the coupling source terms and have the same magnitude but opposite sign.

Also, see this note about how to set up of computationally efficient PDE coefficients.

Boundary Conditions

The concentration of solute is set at at the gas inlet, and at the liquid inlet.

Set up a concentration boundary condition at the gas inlet.
Set up a concentration boundary condition at the liquid inlets

Solve the PDE Model

Set the mass transport PDE with the co-current gas and liquid flow.
Solve the PDE.
Set the mass transport PDE with the counter-current gas and liquid flow.
Solve the PDE.

Post-processing and Visualization

Visualize the concentration field of the solute with the co-current gas and liquid flow.

To measure the effectivity of the gas absorption, the net reduction of the solute is calculated between the gas inlet and outlet. For this the mean concentration at the outlet is computed with a boundary integration:

Calculate the mean concentration of the solute at the gas outlet with the co-current gas and liquid flow.

In the co-current case, the solute in the gas flow has been reduced by .

Next we compare the result with the case of counter-current gas and liquid flow.

Visualize the concentration field of the solute with the counter-current gas and liquid flow.
Calculate the mean concentration of the solute at the gas outlet with the counter-current gas and liquid flow.

In the counter-current case, the solute in the gas flow has been reduced by , which is more effective than the co-current case.

Nomenclature

References

1.  Danish, M., Sharma, R.K. and Ali, S., Gas absorption with first order chemical reaction in a laminar falling film over a reacting solid wall, Applied Mathematical Modeling: 32 901929 (2008).

2.  Prausnitz, J. M., Lichtenthaler R. N. and de Azevedo, E. G. Molecular Thermodynamics of Fluid Phase Equilibria 3rd Ed., Prentice Hall PTR, New Jersey (1999).