WOLFRAM SYSTEM MODELER

WindTurbineGearBox

Assembly of a planetary gear and a three-shafted gearbox; Part I and Part II

Diagram

Wolfram Language

In[1]:=
SystemModel["RotatingMachinery.Examples.Gears.PlanetaryGears.WindTurbineGearBox"]
Out[1]:=

Information

Test Fidelity Limits: Complete Wind Turbine Gearbox

This example shows an assembly of a three-shaft gearbox and a planetary gearbox.

The rotor is mounted to the planet carrier, keeping an angular velocity around 19.3 rpm. The ring wheel is fixed. The sun wheel is connected to the shaft that leads to the gearbox. The outgoing shaft from this gearbox is driving a generator at 1500 rpm. The total gear ratio from start to finish is 77.8.

Figure 1 shows an example from a real-world wind turbine gearbox.

Be aware that this model is quite large and takes some time to simulate.

Figure 1: Wind turbine gearbox.

Figure 2 shows that there are small ripples in the planetary wheel because of the gear mesh configurations. This amplitude and its frequency may vary by the backlash and shaft speeds.

Figure 2: Rotational speeds.
Note that the solver step size is set very tigh so that it helps the solver to converge after integration steps.

Parameters (15)

GearRatio

Value: z2 * z4 * zs / (z1 * z3 * (zr + zs))

Type: Real

Description: Total gear ration for the whole gearbox

zs

Value: 19

Type: Integer

Description: Number of teeth for sunwheel

xs

Value: 0

Type: Real

Description: Profile shift for sunwheel

zp

Value: 41

Type: Integer

Description: Number of teeth for planetwheel

xp

Value: 0

Type: Real

Description: Profile shift for planetwheel

zr

Value: 101

Type: Integer

Description: Number of teeth for ringwheel

xr

Value: 0

Type: Real

Description: Profile shift for ringwheel

z1

Value: 94

Type: Integer

Description: Number of teeth for gearwheel 1

x1

Value: 0

Type: Real

Description: Profile shift for gearwheel 1

z2

Value: 24

Type: Integer

Description: Number of teeth for gearwheel 2

x2

Value: 0

Type: Real

Description: Profile shift for gearwheel 2

z3

Value: 107

Type: Integer

Description: Number of teeth for gearwheel 3

x3

Value: 0

Type: Real

Description: Profile shift for gearwheel 3

z4

Value: 34

Type: Integer

Description: Number of teeth for gearwheel 4

x4

Value: -0.2

Type: Real

Description: Profile shift for gearwheel 4

Components (8)

world

Type: World

Description: World coordinate system + gravity field + default animation definition

planetaryGear

Type: PlanetaryGear

Description: Class containing a basic planetary gear model

wheelSupport

Type: Fixed

Description: Frame fixed in the world frame at a given position

shaft

Type: CylindricalBeam

Description: Class with a flexible cylindrical beam

gearBox

Type: Gearbox

Description: This component is a three-shaft gearbox and is a part of the wind turbine gearbox

clampedDE2

Type: ClampedDriveEnd

Description: Component that can act as a clamped drive end to a beam, containing different options

clampedDE1

Type: ClampedDriveEnd

Description: Component that can act as a clamped drive end to a beam, containing different options

powerSource

Type: Motor

Description: Class for applying a torque to generate a desired angular velocity